Mold Designs
Mold design is the core source of die-casting production, determining product quality, yield rate, production efficiency and manufacturing cost, and runs through the whole process from mold
opening and trial molding to mass production.
What is the specific process of Mold Designs?
1. The customer provides 3D product drawings.
2. Conduct preliminary DFM product review.
3. Confirm basic mold parameters.
4. Arrange the preliminary mold layout scheme.
5. Design gating, overflow and venting system.
6. Carry out detailed design of mold mechanical structures.
7. Design the cooling water channel system.
8. Select and model standard mold components.
9. Perform interference inspection and structural verification.
10. Output 2D engineering drawings and BOM list.
11. Review and finalize drawings, then submit to the customer.
12. Follow up mold trial and carry out modification design.
Mold Production
Mold manufacturing is the fundamental core of mass production, directly determining product appearance, dimensional accuracy, yield rate, production efficiency, manufacturing cost, as well as
the stability and service life of subsequent mass production.
What is the specific process of Mold Production?
1. Receive product drawings and conduct DFM analysis.
2. Complete mold structure scheme design.
3. Carry out mold 3D modeling and 2D drawing output.
4. Purchase and prepare mold steel materials.
5. Perform rough machining of mold components.
6. Conduct heat treatment: quenching and tempering.
7. Finish machining and CNC precision milling.
8. Electrical discharge machining (EDM).
9. Wire cutting processing.
10. Mold polishing and surface nitriding treatment.
11. Mold assembly, fitting and lapping.
12. Machine trial mold testing.
13. Rectify defects and modify the mold after trial.
14. Mold acceptance, filing and delivery for mass production.
Mold Trial
Mold trial is the key link to verify the quality of mold design and manufacturing as well as product forming process, which controls product quality, eliminates defects and locks stable
production parameters for mass production.
What is the specific process of Mold Trial?
1. Pre-trial mold inspection.
2. Mold hoisting and machine installation.
3. Die-casting machine parameter setting.
4. Mold preheating and temperature rising.
5. Debug spraying and lubrication.
6. First trial casting forming.
7. Sample appearance and dimension inspection.
8. Record forming defects and problems.
9. Adjust process parameters and retest.
10. Confirm qualified samples and seal samples.
11. Compile mold trial report.
12. Unload mold and return for modification if needed.
Export & Delivery
Mold export and transportation is a crucial final link to ensure intact and on-time delivery to overseas customers, guarantee smooth project commissioning and maintain the enterprise's.
What is the specific process of Mold Export & Delivery?
1. Mold completion cleaning and rust-proof packaging.
2. Mold inventory checking and photo filing.
3. Prepare packing list and commercial invoice.
4. Prepare documents for customs declaration.
5. Arrange trailer for factory loading.
6. Cargo loading, reinforcement and protection.
7. Customs declaration and clearance.
8. Book shipping or air freight for shipment.
9. Track the whole logistics process.
10. Hand over documents for destination customs clearance.
11. Customs clearance and tax payment at destination port.
12. Deliver the mold to customer's factory by truck.
13. Customer sign-off and confirmation of receipt.
Mold After-Sales Service
After-sales service following mold shipment is the core guarantee to maintain overseas customer cooperation, solve problems of mold installation, commissioning and mass production faults, ensure
customers' normal production operation and build the enterprise brand reputation.
What is the specific process of Mold After-Sales Service?
1. Follow up and confirm the arrival of goods by logistics.
2. Provide guidance for destination port customs clearance.
3. Guide mold hoisting and on-site installation.
4. Assist in machine commissioning and parameter setting.
5. Guide trial production and defect troubleshooting.
6. Provide remote technical support and on-site service.
7. Give guidance on daily mold maintenance and operation.
8. Analyze faults and provide improvement solutions.
9. Arrange spare parts replacement and track delivery.
10. Conduct regular follow-up on production operation.
11. File and manage all after-sales records.
12. Collect customer feedback to optimize products and services.